Instantaneous inspection machine
HN-100 Pro & HN-1030 Pro Series | HN-100WS Horizontal One-Button Instant Inspection Machine | HN-190Pro Series | HN-3020Plus Series
Instantaneous inspection machine
Fully automated optical inspection (AOI) equipment enables rapid, accurate, efficient, and automated optical inspection. Its core technology combines precision automated machinery, machine vision systems, and mathematical logic calculations to replace manual visual inspection, avoiding the randomness, inconsistencies, and poor repeatability inherent in manual inspection. Addressing higher product quality control requirements, it is now widely used in product testing, measurement, and manufacturing monitoring, with a very broad range of applications. When combined with robotic arms and various automated production lines, it can effectively improve production efficiency.
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visual system
CCD cameras, which perform image acquisition, convert light signals into electronic signals. The image of the subject is focused onto the CCD chip through an optical lens. The CCD accumulates a corresponding proportion of charge according to the intensity of the light, and then releases it as an image signal under the action of a driving pulse. This charge is converted into an electronic signal, acquiring the light intensity received by each pixel. The light intensity is represented as density during binarization analysis.
Mechanical system
The process involves transmitting the inspected object to the designated inspection point.
software system
The acquired images are analyzed and processed.
AOI (Automated Optical Inspection) software can be flexibly combined with machine vision systems and is a component of automated optical inspection systems or equipment. It is mainly used in factory automation inspection and can control product quality during the production process, collect product data, etc. Product classification can also be integrated into the inspection function.
HN-100 Pro & HN-1030 Pro Series
The entire base and column are made of high-density, high-precision alloy material, resulting in a compact structure and extremely high stability. A high-precision Z-axis lifting platform ensures greater machine stability during measurement and lifting. Rapid programming of 2D planar dimensions eliminates the need for coordinate positioning, allowing for arbitrary product placement. Dual telecentric lenses and a telecentric parallel light source provide high depth of field and distortion-free operation. The surface light source uses a programmable LED ring light source, which can be configured with a coaxial light source to ensure more accurate surface measurement and gripping. One-click measurement of 99 dimensions is possible, with instantaneous measurement within the same field of view. Data can be imported into WORD, EXEL, and other report formats, and can be used to present histograms, line graphs, CPK data, and other analytical data.
100Pro Catalog Download
1030 Pro Catalog Download
▶ Product Parameters
| Equipment parameters | HN-100 Pro & HN-1030 Pro |
|---|---|
| Image sensor | 20-megapixel CMOS |
| monitor | 21-inch LCD display |
| lens | Bilateral telecentric lenses |
| Lighting system - transmission system | Telecentric transmission illumination (color: green) |
| Lighting system - scattering system | Programmable LED (Color: White) |
| Lighting System - Coaxial Light Source | Coaxial incident light source (optional) |
| Measuring field of view | Wide field of view (100x80mm) |
| Image measurement repeatability | Wide field of view (±1.5μm) |
| Image measurement accuracy | Wide field of view (±3μm) |
| Measurement software | HN-Vision V1.0 |
| Display resolution | 0.1μm |
| Z-axis electric coordinate stage | 40mm movement range |
| External dimensions (L×W×H) | 380×220×728(mm) |
| load-bearing capacity | 3KG |
| weight | 18KG |
| working power supply | AC220V/50Hz |
| Work environment | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz |
HN-100WS Horizontal One-Button Instant Inspection Machine
The entire base and column are made of high-density, high-precision alloy material, resulting in a compact structure and extremely high stability. The high-precision testing platform can be raised, lowered, and rotated 360 degrees, allowing for real-time measurement during rotation. Rapid programming of 2D dimensions eliminates the need for coordinate positioning, allowing for arbitrary product placement. Dual telecentric lenses and a telecentric parallel light source provide high depth of field and distortion-free operation. A 20-megapixel high-frequency, high-resolution industrial camera ensures superior measurement accuracy. One-click measurement of 99 dimensions is possible, with instantaneous measurement within the same field of view. Data can be imported into WORD, EXEL, TXT, and other report formats, and can be used to generate histograms, graphs, CPK data, and other analytical data. The independently developed HN-VISION V1.0 system has applied for national patents, and its core algorithms have been certified by authoritative bodies, offering powerful functionality.
▶ Product Parameters
| Equipment parameters | HN-100WS |
|---|---|
| Image sensor | 20-megapixel CMOS |
| monitor | 21-inch LCD display |
| lens | Bilateral telecentric lenses |
| Lighting system - transmission system | Telecentric transmission illumination (color: green) |
| Lighting system - scattering system | LED lighting (color: white) |
| Measuring field of view | Wide field of view (100x80mm) |
| Image measurement repeatability | Wide field of view (±1.5μm) |
| Image measurement accuracy | Wide field of view (±3μm) |
| Measurement software | HN-Vision V1.0 |
| Display resolution | 0.1μm |
| X-axis autofocus | Movement range 40 |
| Electric rotary coordinate stage | 360-degree rotation |
| External dimensions (L×W×H) | 715×255×366(mm) |
| load-bearing capacity | 3KG |
| weight | 21KG |
| working power supply | AC220V/50Hz |
| Work environment | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz |
HN-190Pro Series
The entire base and column are constructed from high-density, high-precision cast aluminum, ensuring a compact structure and extremely high stability. High-precision Z-axis lifting enhances stability during measurement and focusing. Rapid programming of 2D planar dimensions eliminates the need for coordinate positioning, allowing for arbitrary product placement. Dual telecentric lenses and a telecentric parallel light source provide high depth of field and distortion-free operation. The surface light source utilizes a programmable LED ring light source, configurable with a coaxial light source for more precise surface measurement. One-click measurement of 99 dimensions is possible, with instantaneous measurement within the same field of view. Data can be exported in WORD and EXEL formats, and histograms, graphs, CPK, and other analytical data can be generated. The independently developed measurement software, HN-VISION V1.0, has applied for national patents, and its core algorithm has been certified by authoritative bodies, offering powerful functionality.
▶ Product Parameters
| Equipment parameters | HN-190Pro |
|---|---|
| Image sensor | 25-megapixel CMOS |
| monitor | 21-inch LCD display |
| lens | Bilateral telecentric lenses |
| Lighting system - transmission system | Telecentric transmission illumination (color: green) |
| Lighting system - scattering system | LED lighting (color: white) |
| Lighting System - Coaxial Light Source | Coaxial incident light source (optional) |
| Measuring field of view | Wide field of view (190x120mm) |
| Image measurement repeatability | Wide field of view (±1.5μm) |
| Image measurement accuracy | Wide field of view (±3μm) |
| Measurement software | HN-Vision V1.0 |
| Display resolution | 0.1μm |
| Z-axis electric coordinate platform | Movement range 135 |
| External dimensions (L×W×H) | 800×910×1850(mm) |
| load-bearing capacity | 10KG |
| weight | 105KG |
| working power supply | AC220V/50Hz |
| Work environment | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz |
HN-3020Plus series
The entire base and column are made of high-density, high-precision aluminum alloy, resulting in a compact structure and extremely high stability. The high-precision motion platform boasts a high coefficient of friction and strong corrosion resistance, ensuring machine stability during measurement and movement. It features rapid programming for 2D planar dimensions and mobile, stitched measurement. THK cross guide rails and ground-grade lead screws enhance platform stability, while four-axis servo motors provide precise positioning. The Z-axis lens and light source can automatically rise and fall, and autofocus, enabling rapid measurement of product height and dimensions. It can also be configured with a line-scan laser for 3D measurement, ensuring even higher accuracy. No coordinate positioning is required; one-click automatic stitched measurement achieves a measurement efficiency of 1 piece/2-5 seconds. The independently developed HN-VISION V1.0 system has applied for national patents, and its core algorithm has been certified by authoritative departments, offering powerful functionality.
▶ Product Parameters
| Equipment parameters | HN-1220 | HN-1220P |
|---|---|---|
| Image sensor | 20-megapixel CMOS | 20-megapixel CMOS |
| monitor | 14-inch LCD monitor (XGA: 1024×768) | 14-inch LCD monitor (XGA: 1024×768) |
| lens | Bilateral telecentric lenses | Bilateral telecentric lenses |
| Lighting system - transmission system | Telecentric transmission illumination (color: green) | Telecentric transmission illumination (color: green) |
| Lighting system - scattering system | LED lighting (color: white) | LED lighting (color: white) |
| Measurement Field of View - Wide Field of View | 20xL120 mm | 20xL120 mm |
| Measurement field of view - high precision | / | 6xL120 mm |
| Image measurement repeatability - wide field of view | The coordinate stage did not move (±0.5μm). | The coordinate stage did not move (±0.5μm). |
| Image measurement repeatability - wide field of view | Coordinate table shift (±1μm) | Coordinate table shift (±1μm) |
| Image measurement repeatability - high precision | / | The coordinate stage did not move (±0.1μm). |
| Image measurement repeatability - high precision | / | Coordinate table shift (±0.5μm) |
| Image measurement accuracy - no stitching | Wide field of view (±2μm) | Wide field of view (±2μm) |
| Image measurement accuracy - no stitching | / | High precision (±0.7μm) |
| Image measurement accuracy - with stitching | Wide field of view ±(4 0.02L)μm | Wide field of view ±(4 0.02L)μm |
| Image measurement accuracy - with stitching | / | High precision ±(2 0.02L)μm |
| Measurement software | HN-Vision V1.0 | HN-Vision V1.0 |
| Display resolution | 0.1μm | 0.1μm |
| XY Electric Workbench | X movement range 100mm | X movement range 100mm |
| Z-axis electric coordinate platform | 35mm movement range | 35mm movement range |
| External dimensions (L×W×H) | 623×473×750(mm) | 623×473×750(mm) |
| load-bearing capacity | 3KG | 3KG |
| weight | 30KG | 30KG |
| working power supply | AC220V/50Hz | AC220V/50Hz |
| Work environment | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz |
| Equipment parameters | HN-2010 | HN-2010P |
|---|---|---|
| Image sensor | 20-megapixel CMOS | 20-megapixel CMOS |
| monitor | 10.4-inch LCD monitor (XGA: 1024×768) | 10.4-inch LCD monitor (XGA: 1024×768) |
| lens | Bilateral telecentric lenses | Bilateral telecentric lenses |
| Lighting system - transmission system | Telecentric transmission illumination (color: green) | Telecentric transmission illumination (color: green) |
| Lighting system - scattering system | LED lighting (color: white) | LED lighting (color: white) |
| Measurement Field of View - Wide Field of View | Φ100×L200 | Φ100×L200 |
| Measurement field of view - high precision | / | 20xL120 mm |
| Image measurement repeatability - wide field of view | Coordinate bed not moved (±1μm) | Coordinate bed not moved (±1μm) |
| Image measurement repeatability - wide field of view | Coordinate table shift (±2μm) | Coordinate table shift (±2μm) |
| Image measurement repeatability - high precision | / | The coordinate stage did not move (±0.5μm). |
| Image measurement repeatability - high precision | / | Coordinate table shift (±1.5μm) |
| Image measurement accuracy - no stitching | Wide field of view (±5μm) | Wide field of view (±5μm) |
| Image measurement accuracy - no stitching | / | High precision (±2μm) |
| Image measurement accuracy - with stitching | Wide field of view ±(7 0.02L)μm | Wide field of view ±(7 0.02L)μm |
| Image measurement accuracy - with stitching | / | High precision ±(4 0.02L)μm |
| Measurement software | HN-Vision V1.0 | HN-Vision V1.0 |
| Display resolution | 0.1μm | 0.1μm |
| XY Electric Workbench | X movement range 100mm | X movement range 100mm |
| Z-axis electric coordinate platform | 35mm movement range | 35mm movement range |
| External dimensions (L×W×H) | 623×473×750(mm) | 623×473×750(mm) |
| load-bearing capacity | 5KG | 5KG |
| weight | 38KG | 38KG |
| working power supply | AC220V/50Hz | AC220V/50Hz |
| Work environment | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz |
| Equipment parameters | HN-2020 | HN-2020P |
|---|---|---|
| Image sensor | 20-megapixel CMOS | 20-megapixel CMOS |
| monitor | 14-inch LCD monitor (XGA: 1024×768) | 14-inch LCD monitor (XGA: 1024×768) |
| lens | Bilateral telecentric lenses | Bilateral telecentric lenses |
| Lighting system - transmission system | Telecentric transmission illumination (color: green) | Telecentric transmission illumination (color: green) |
| Lighting system - scattering system | LED lighting (color: white) | LED lighting (color: white) |
| Measurement Field of View - Wide Field of View | 200×200 (4-corner R50) | 200×200 (4-corner R50) |
| Measurement field of view - high precision | / | 120x120 mm |
| Image measurement repeatability - wide field of view | Coordinate bed not moved (±1μm) | Coordinate bed not moved (±1μm) |
| Image measurement repeatability - wide field of view | Coordinate table shift (±2μm) | Coordinate table shift (±2μm) |
| Image measurement repeatability - high precision | / | The coordinate stage did not move (±0.5μm). |
| Image measurement repeatability - high precision | / | Coordinate table shift (±1.5μm) |
| Image measurement accuracy - no stitching | Wide field of view (±5μm) | Wide field of view (±5μm) |
| Image measurement accuracy - no stitching | / | High precision (±2μm) |
| Image measurement accuracy - with stitching | Wide field of view ±(7 0.02L)μm | Wide field of view ±(7 0.02L)μm |
| Image measurement accuracy - with stitching | / | High precision ±(4 0.02L)μm |
| Measurement software | HN-Vision V1.0 | HN-Vision V1.0 |
| Display resolution | 0.1μm | 0.1μm |
| XY Electric Workbench | X movement range 100mm | X movement range 100mm |
| XY Electric Workbench | Y movement range 100mm | Y movement range 100mm |
| Z-axis electric coordinate platform | Movement range 75mm | Movement range 75mm |
| External dimensions (L×W×H) | 60x105(mm) | 60x105(mm) |
| Maximum measurement depth | 75mm | 75mm |
| probe diameter | Φ1mm | Φ1mm |
| Measuring force | 0.13N | 0.13N |
| External dimensions (L×W×H) | 623×473×750mm | 623×473×750mm |
| load-bearing capacity | 5KG | 5KG |
| weight | 45KG | 45KG |
| working power supply | AC220V/50Hz | AC220V/50Hz |
| Work environment | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz |
| Equipment parameters | HN-3020 | HN-3020P |
|---|---|---|
| Image sensor | 20-megapixel CMOS | 20-megapixel CMOS |
| monitor | 14-inch LCD monitor (XGA: 1024×768) | 14-inch LCD monitor (XGA: 1024×768) |
| lens | Bilateral telecentric lenses | Bilateral telecentric lenses |
| Lighting system - transmission system | Telecentric transmission illumination (color: green) | Telecentric transmission illumination (color: green) |
| Lighting system - scattering system | LED lighting (color: white) | LED lighting (color: white) |
| Measurement Field of View - Wide Field of View | 300×200 (4-corner R50) | 300×200 (4-corner R50) |
| Measurement field of view - high precision | / | 230x130 mm |
| Image measurement repeatability - wide field of view | Coordinate bed not moved (±1μm) | Coordinate bed not moved (±1μm) |
| Image measurement repeatability - wide field of view | Coordinate table shift (±2μm) | Coordinate table shift (±2μm) |
| Image measurement repeatability - high precision | / | The coordinate stage did not move (±0.5μm). |
| Image measurement repeatability - high precision | / | Coordinate table shift (±1.5μm) |
| Image measurement accuracy - no stitching | Wide field of view (±5μm) | Wide field of view (±5μm) |
| Image measurement accuracy - no stitching | / | High precision (±2μm) |
| Image measurement accuracy - with stitching | Wide field of view ±(7 0.02L)μm | Wide field of view ±(7 0.02L)μm |
| Image measurement accuracy - with stitching | / | High precision ±(4 0.02L)μm |
| Measurement software | HN-Vision V1.0 | HN-Vision V1.0 |
| Display resolution | 0.1μm | 0.1μm |
| XY Electric Workbench | X-axis movement range: 210mm | X-axis movement range: 210mm |
| XY Electric Workbench | Y-axis movement range: 110mm | Y-axis movement range: 110mm |
| Z-axis electric coordinate platform | Movement range 75mm | Movement range 75mm |
| External dimensions (L×W×H) | 60x110(mm) | 60x110(mm) |
| Maximum measurement depth | 75mm | 75mm |
| probe diameter | Φ1mm | Φ1mm |
| Measuring force | 0.13N | 0.13N |
| External dimensions (L×W×H) | 623×473×750mm | 623×473×750mm |
| load-bearing capacity | 5KG | 5KG |
| weight | 50KG | 50KG |
| working power supply | AC220V/50Hz | AC220V/50Hz |
| Work environment | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz | Temperature 10℃~35℃, humidity 30~80%, vibration <0.002g, below 15Hz |
