Visual software

Intelligent Vision System

▶ Product Features
1. Intelligent visual processing software that requires no visual knowledge. 2. The interface can be freely embedded into third-party control software. 3. A rich variety of cutting-edge algorithms and tools. 4. Long-distance, high-speed image transmission. 5. High-speed and stable processing performance. 6. Customizable password lock function. 7. Customizable startup screen.
▶ Controller parameters
  • There are many controllers to choose from, including high-speed and normal.
  • Supports various output methods such as IO, RS232 and Ethernet.
  • Use solid-state hard drives to ensure long-term stable operation.
  • Up to 4 cameras can be connected at the same time.
  • Supports wireless mouse operation.
  • Support external storage.
▶ Preprocessing function
Equipped with 20 pre-processing functions, the system significantly improves conditions affected by workpiece conditions and the external environment. Using its own vision-based algorithms, it generates images optimized for inspection, effectively improving inspection stability and reducing inefficient operations caused by false detections. Linear defect extraction eliminates interference within the inspection range, presenting only the current state. This is particularly effective when inspecting for existing defects, such as those caused by rough and uneven workpiece surfaces. Real-time shading correction eliminates shadows and uneven brightness on the workpiece surface, creating an image optimized for inspection. Even with every change in shading, corrections are performed in real time to extract defects. Contrast enhancement expands the shading distribution within the inspection range, generating an image with contrast differences. This effectively addresses issues where image processing cannot capture sufficient tones due to workpiece reflectivity, leading to unstable inspections. Blur processing applies a blur effect only within the inspection range, significantly eliminating interference from subtle background pixels. By intentionally blurring the image, unnecessary interference points are eliminated, ensuring stable inspection. This function compares the image with the registered OK image and extracts any differences. It also takes into account individual sample differences between OK products and allows for arbitrary adjustments (registering defective products based on the degree of individual differences). Melanin interference is eliminated by performing the same number of expansion and contraction operations, and the edge is enhanced by eliminating melanin interference. If the edge contour of the workpiece is slightly different from the background, the edge of the light and dark changes can be made clear, achieving the purpose of detecting the edge of the workpiece.
▶ Geometry and position detection

A comprehensive geometric measurement tool for detecting points, lines, circles, distances, widths, pitches, angles, midpoints, centers of gravity, concave and convex points, perpendicular lines, and center lines, meeting all industry dimensional measurement requirements.


Contour Search

This processing tool strives for high processing power, speed, and precision in harsh inspection environments. It extracts contour information from objects for search. Even if the search object has defects, contrast loss, or size changes, it maintains stable search capabilities. It also provides a position correction source for other tools, demonstrating its superior search capabilities.

  • High stability search
  • High-speed processing capabilities
  • High Precision Standard


Trend Edge/Position Width

Up to 5,000 points can be detected within a range. This tool detects edges at up to 5,000 points within the detection range and outputs their positions and widths. It can also detect maximum, minimum, and average widths, bottom positions, and peak-to-peak widths without requiring complex calculations. Furthermore, virtual circles and straight lines can be generated by detecting multiple points.

Geometric measurement tools

High-precision dimensional inspection is achieved with simple, intuitive operation. Geometric measurement through graphics processing typically requires multiple inspection tools and complex calculations. The SV Series features geometric measurement tools that handle these complex processes with a single mouse click. They can also reference point or line information from other tools, making it easier to create easy-to-use inspection settings.

  • Just click the mouse to complete the setting
  • Rich geometry tools are just a matter of selection
▶ Appearance and presence inspection

flaw

The tool has stable detection performance and sets the industry standard.

This tool detects flaws and stains while comparing them with the surrounding light and dark areas. It not only has excellent detection performance but can also filter out defects based on size, density, shape, number, etc.


This function can color the defect according to the difference in density between the defect and its surroundings, distinguishing the actual location to be inspected from the background and visually presenting the degree of difference very intuitively. The inspected image can be confirmed not only during setup but also during operation. This allows for more flexible and effective tracking of the causes of erroneous detections. The portion with a density difference will be displayed graphically from green to red. In addition, the background and the defect to be inspected are displayed with high contrast, and the shape, size, and location of the defect are clearly presented.

Detection of trend edges

This tool is ideal for detecting burrs, flaws, and contour defects. It extracts a contour from an edge and identifies areas that differ significantly from that contour as burrs/defects. Based on up to 5,000 points of edge information, it supports detection of not only circles and straight lines, but also complex contours such as ellipses and free-form curves.

▶ Identification and detection

OCR

This accurate and fast character recognition tool visualizes the cutting and inspection process. It can recognize printed and engraved characters on products. To cope with the ever-changing character engraving conditions on the inspection site, the SV series products are dedicated to visualizing the character cutting, inspection process, and character library.

  • Strong adaptability to brightness changes
  • The accuracy of its detection is presented through numerical values
  • Character library with powerful processing capabilities

Barcode/QR code reading

Perform reading and image processing detection at the same time

Reads barcodes/QR codes engraved on target workpieces. Simultaneously reading barcodes and performing image inspection and processing using other tools within the field of view saves space and reduces costs compared to conventional methods of distributing barcode/QR code reading and image processing. A QR code engraving quality verification function has been added, allowing for online verification of any changes in engraving quality while reading the engraving. Supports ISO/IEC 15415, AIM DPM-1-2006, and SAEAS 9132 verification methods.


Barcode and QR code recognition cases