Visual software

Intelligent vision system

▶ Product Features
1. Intelligent vision processing software that can be operated without any visual knowledge. 2. The interface can be freely embedded into third-party control software. 3. A rich collection of cutting-edge algorithms and tools. 4. Long-distance, high-speed image transmission. 5. High-speed and stable processing performance. 6. Customizable password lock function. 7. Customizable boot screen.
▶ Controller parameters
  • A variety of controllers, including high-speed and standard models, are available.
  • Supports various output methods including IO, RS232, and Ethernet.
  • Using solid-state drives ensures long-term stable operation.
  • It can connect to 4 cameras at the same time.
  • Supports wireless mouse operation.
  • External storage is supported.
▶ Preprocessing function
Equipped with 20 preprocessing functions, it significantly improves performance under varying conditions caused by workpiece condition or external environment. Through its proprietary vision algorithm, it generates the most suitable image for detection, effectively improving detection stability and reducing invalid operations due to erroneous detections. Linear defect extraction eliminates interfering information within the detection range, presenting only the current state information. This is particularly effective when detecting existing defects in workpieces with rough or uneven surfaces. Real-time shading correction eliminates shadows or uneven brightness on the workpiece surface, correcting the image to the most suitable for detection. Even if the shading changes each time, correction can be performed in real-time, extracting defects. Increased contrast expands the shading distribution within the detection range, generating images with contrast differences, effectively solving the problem of unstable detection caused by insufficient tonal range due to workpiece reflectivity. Blur processing adds a blur effect only within the detection range to significantly eliminate interference from fine background elements. Intentionally blurring the image eliminates unnecessary interference points during detection, achieving stable detection. The differential function can compare the image with the registered OK image, extract the differences, consider the individual sample differences between OK products, and can be arbitrarily adjusted (registering as a defective product based on the degree of individual difference). Melanin interference elimination is performed with the same number of iterations, in the order of expansion and contraction, and melanin interference is eliminated. Edge enhancement: The difference between the workpiece edge contour and the background is very small; variations in intensity can make the edge more obvious, thus achieving the purpose of detecting workpiece edges.
▶ Geometric and position detection

A full range of geometric measurement tools for detecting points, lines, circles, distances, widths, pitches, angles, midpoints, centers of gravity, concave and convex points, perpendicular lines, center lines, etc., comprehensively meeting the industry's dimensional measurement requirements.


Contour Search

This tool is designed for use in harsh testing environments, prioritizing processing power, speed, and precision. It can extract contour and shape information from objects for searching, maintaining stable performance even with defects, reduced contrast, or size variations. It also serves as a positional correction source for other tools, showcasing its superior search capabilities.

  • High stability search
  • High-speed processing capability
  • High-precision standard


Trend edge/position width

This tool can detect up to 5000 points within a given area. It can detect the edges of up to 5000 points within the detection range and output their position and width. It can also detect the maximum, minimum, and average width, as well as the bottom position and peak-to-peak width, without complex calculations. Furthermore, it can derive virtual circles and lines from the detected multi-point information.

Geometric measuring tools

High-precision dimensional inspection can be achieved with simple and intuitive operation. Geometric measurements via graphics processing typically require multiple inspection tools and complex calculations. The SV series features geometric measurement tools that allow for these complex processes to be handled with a simple mouse click. Users can also refer to other tool points or line information for easier construction of application-friendly inspection settings.

  • Simply select with the mouse to complete the setup.
  • A wide range of geometric tools are available; simply select one.
▶ Appearance, whether or not inspection is conducted

flaw

Stable testing capabilities, setting an industry standard for testing tools.

This tool detects blemishes and stains while comparing them with surrounding areas of varying concentrations. It not only boasts excellent detection performance but can also filter out defects based on size, concentration, shape, number, and other criteria.


This feature uses color coding based on the density difference between defects and their surroundings, clearly distinguishing the area to be detected from the background and visually presenting the degree of difference. The detected image can be reviewed not only in the settings but also during operation. It also allows for more flexible and effective tracking of the causes of false detections. Areas with density differences will be displayed as green-to-red graphics, and the background and the defect to be detected are displayed with high contrast, making the shape, size, and location of the defect immediately apparent.

Trend edge detection

Ideal for burr, defect, and contour defect detection tools. This tool can extract contours from edges, identifying areas that significantly deviate from the contour as burrs/defects. Based on edge information of up to 5000 points, it supports not only the detection of circles or straight lines, but also the detection of complex contour curves constructed from ellipses or free curves.

▶ Recognition and Detection

OCR

This accurate and fast character recognition tool visualizes the cutting status and inspection process, enabling it to identify printed and engraved characters on products. To address the constantly changing character engraving status at the inspection site, the SV series products are dedicated to visualizing elements such as character cutting, the inspection process, and the character library.

  • It is highly adaptable to changes in brightness.
  • The accuracy of its detection is presented through numerical values.
  • powerful character library

Barcode/QR code reader

Simultaneously perform reading and image processing detection.

This function reads barcodes/QR codes engraved on workpieces. It allows for simultaneous barcode reading and graphic inspection using other tools within the field of view, saving space and reducing costs compared to previously distributed barcode/QR code reading and graphic processing setups. A QR code engraving quality verification function has been added, allowing online confirmation of any changes in engraving quality during the reading process. It supports ISO/IEC 15415, AIM DPM-1-2006, and SEAS 9132 verification methods.


Barcode and QR code recognition cases